CEVA Logistics has introduced a reusable packaging management system to support a major European automotive manufacturer, eliminating the use of single-use cardboard packaging in its supply chain. The solution, implemented across multiple production sites and supplier locations, has led to an 18,000-tonne reduction in CO₂e emissions and diverted 22,000 tonnes of cardboard waste, according to CEVA. The system is built on the use of standardized plastic containers designed for transporting components and small assembly parts from suppliers to production plants. After use, the containers are returned, cleaned, maintained, and redistributed, creating a closed-loop logistics cycle. This process is designed to optimize load space and streamline the pooling and rotation of packaging, increasing supply chain efficiency. The initiative also involves centralized inventory management, logistical flow planning, and operational oversight across various supplier and factory locations. CEVA’s digital infrastructure enables monitoring and control of the entire packaging cycle, including ordering, distribution, cleaning, and repair operations. CEVA has established 28 dedicated centres across Europe to manage approximately 8 million standardized reusable packaging units. The plastic containers are fully recyclable at the end of their service life, supporting the company’s broader sustainability goals. With over 35 years of experience working with manufacturers in sectors including automotive, CEVA continues to develop logistics solutions focused on cost-efficiency and environmental impact reduction. The company notes that the switch from single-use to reusable packaging has resulted in a 59% reduction in emissions compared to conventional methods, while maintaining the reliability and security of the automotive supply chain.